Visit Magnetics at PCIM 2017 (5/3/2017)
This year the PCIM trade show will be held 16-18 May in Nuremberg, Germany.
Please stop by Magnetics Booth #531 in Hall 9. In addition to our standard high quality powder cores, ferrites, and tape cores, visitors can learn about our new Kool Mu MAX toroids with lower core loss and 50% more DC Bias than regular Kool Mu at a fraction of the cost of High Flux.
Come see Magnetics' Sales Engineer Donna Kepcia present on Smaller-Faster-Lower Cost: Magnetic Materials Meet Rigorous Demands in Today's High Power, Fast-Paced Design Landscape on Thursday, 18 May from 13:20-13:40.
Download Presentation Here
XFlux Toroids New Additions (4/26/2017)
Magnetics now offers 75 and 90 perms of XFlux® Toroids in addition to existing 26, 40 and 60 perms, size range from OD 13 mm to 102 mm. Check out our XFlux page for the complete list of permeabilities, sizes and Magnetics part numbers and to download datasheets.
|DC Bias (A·T/cm)
|Core Loss (mW/cm3)
|100 mT, 50 kHz
Kool Mu MAX Powder Cores (3/27/2017)
New from Magnetics!
Kool Mµ® MAX is the next generation of sendust cores from Magnetics. We supercharged our low core loss Kool Mµ material with 50% better DC bias performance for better power handling. Use of copper wire is minimized by maintaining inductance using less turns, resulting in savings in overall component cost. With its super low losses, Kool Mμ MAX does not mimic the temperature rise problems found in iron powder cores. Improve inductor efficiency at a fraction of the cost of High Flux with Kool Mµ MAX.
View Technical Bulletin for Core Loss Density and DCB Curves
Request Quote and Samples
New Powder Core Toroid Size 778 (3/20/2017)
Magnetics® now offers the outside diameter (OD) 77.8 mm Powder Core toroids with a different inside diameter (ID) and height, an addition to the current 866 and 906 size toroids. The new 778 size is available with Kool Mµ®, MPP, High Flux, and XFlux® materials in various perms.
|Toroid Size (Uncoated)
Links for detailed Magnetics part numbers and datasheets download :
Kool Mu MPP High Flux XFlux
Contact Magnetics for Samples and Quotes
Nylon Coating Discontinue (3/14/2017)
Beginning Q4 2017, Magnetics will be discontinuing the nylon coating process (V) for ferrite cores due to environmental compliance regulations beyond our control. Our recommended replacement for nylon coating is epoxy (Z) coating. If you require nylon coating, please contact Magnetics Customer Service no later than August 1, 2017 to place a last time buy purchase order for your required quantities. After August 1, we will only accept purchase orders for cores that consume unsold inventory.
Nylon Coating EOL Letter
New Large Blocks 70 mm X 20 mm (2/21/2017)
Magnetics has added another large blocks size in 70 mm X 20 mm, available in 26, 40, 60 perms with both Kool Mµ® and XFlux® Powder Core materials.
Ideal for high current inductors, large blocks enable creation of custom designs. Typical examples of high current inductors are Uninterruptible Power Supply (including transformerless UPS), large PFC chokes, traction output filters and inverters for renewable energy (solar/wind/fuel cell conversion). A critical parameter of a switching regulator core material is its ability to provide inductance, or permeability, under DC Bias.
Click Part Number for datasheet download
Contact Magnetics for Samples and Quotes
New Magnetics Website (11/4/2016)
Magnetics® has just launched the new website! Here are the highlights of the new website:
- Mobile responsive, easier to view on smart phones and tablets
- New images and updated product information
- Results from datasheet and part number search include Full Box Quantity information
- Enhanced integration between mag-inc.com and MyMagnetics sites
Updates will be continuously added to ensure that customers receive the most up-to-date information.
Contact Magnetics at any time with questions and concerns.
Cylinder and Round Block Cores (9/16/2016)
Designs with rounded block cores offer the advantages of having customizable structures, high current capability, and ease of winding when compared to conventional toroidal cores. Using Magnetics® Kool Mu® material, rounded block cores and cylinders provide the benefit of consuming less powder and result in lighter weight and lower costs, a great economic option for your unique design. Rounded legs are well-suited for helical windings, making them desirable for high-current applications.
*00K030000055AC075 consists of three 00K030018C075 stacked together.
Potential options for high current and high power design can include:
1. Kool Mu for loss-limited design
2. XFlux® for high DC Bias performance
3. Assemblies with Kool Mu and XFlux cores intermixed for balanced performance benefits
Contact Magnetics for Quotes and Samples.
Magnetics Cores for Automotive Applications (9/13/2016)
Magnetics' cores can be used in multiple applications including hybrid (gas & electric) and electric vehicles and charging stations. For more information about how Magnetics' cores can be used in the automotive industry, including differential mode filters for bus bar applications, PFC, and output chokes, download our engineer, Donna Kepcia's, 2016 PCIM presentation including notes here.
Due to the large size of the PDF file, downloading time may take longer than usual.
22mm HT MPP Toroids (9/8/2016)
Magnetics offer large, reduced height (0.8”, 22mm) MPP toroids which are competitively priced and ready to ship!
337 Size information:
To download a datasheet, click on the part number(s) below:
MPP cores possess many outstanding magnetic characteristics, such as high resistivity, low hysteresis and eddy current losses, excellent inductance stability after high DC magnetization or under high DC bias conditions and minimal inductance shift up to 2000 gauss under AC conditions.
Magnetics 95 mm Blocks (7/21/2016)
Magnetics’ 95 mm blocks are equivalent to two of our standard 47 mm blocks (00K4741BXXX). Ideal for high current inductors, large Kool Mu blocks enable creation of custom designs. Typical examples of uses for high current inductors are Uninterruptible Power Supply (including transformerless UPS), large PFC chokes, traction output filters and inverters for renewable energy (solar/wind/fuel cell conversion). A critical parameter of a switching regulator core material is its ability to provide inductance, or permeability, under DC Bias.
The biggest advantage of using large Powder Core blocks is in ease and time of production, with less room for error. With Powder Core blocks, a designer can build an inductor customized to fit the specific design constraints. As a benefit, assembly times are decreased because fewer blocks need to be glued together.
Available in 26, 40 and 60 perms.
Other materials such as XFLUX are also available. Contact Magnetics for samples and quotes.
Large XFLUX Toroids (6/30/2016)
Now Available Large XFLUX® Toroids: Magnetics now offers 102 mm OD and 134 mm OD XFLUX toroids in 26µ, 40µ and 60µ.
| 26 Perm
|| Magnetic Data
| Part Number
XFLUX distributed air gap cores are made from 6.5% silicon iron powder. This is a true high temperature material with no thermal aging. XFLUX offers lower losses than powdered iron cores and superior DC bias performance. The soft saturation of XFLUX material offers an advantage over ferrite cores.
View other available parts.
Magnetics is Now ISO TS 16949 Certified (6/28/2016)
Magnetics is now ISO/TS 16949:2009 certified for the manufacture of soft magnetic cores for automotive applications!
ISO/TS 16949:2009 outlines a quality management system that emphasizes continual improvement and reduction of variation and waste in the supply chain for components of automotive-related products.
Download the ISO/TS 16949:2009 certification
75-Series Powder Core Toroids (6/6/2016)
75-Series Powder Cores – New from Magnetics these cores achieve better DC Bias performance than Kool Mµ® while maintaining lower core losses than XFLUX®. The relatively high saturation flux density of 75-Series cores makes them a low-cost solution in applications where stable inductance under load is necessary, such as inverters for renewable energy sources and Uninterruptable Power Supplies (UPS). 75-Series cores can offer a lower cost alternative to High Flux cores and offer a substantial improvement in cores loss and DC Bias performance when compared to Iron Powder.
To read more about 75-Series cores, view the 75-Series bulletin which includes available sizes and permeabilities, typical 60µ DC Bias Performance, Core Loss Density for 26µ, 40µ and 60µ parts, and Permeability vs. DC Bias.
New 2016 Tape Wound Cores Catalog (12/29/2015)
Magnetics Tape Wound Cores 2016 Catalog hot off the presses! Now available, the 2016 catalog with updated Materials, Sizes, Testing Parameters, Typical Hysteresis Loops, Core Loss vs. Induction Level, and Design examples for Tape Cores and Bobbin Cores.
The catalog is available in printed and pdf versions and as an e-catalog. Check it out today!
Need a Powder Core Toroid Cut in Half or Slotted? (11/9/2015)
Need a Powder Core toroid cut in half, need one slotted? Magnetics can do it for you for sizes 33 mm OD (548 size) through 133 mm OD (337 size)!
Cutting/Slotting equipment now installed and ready to handle your requests for MPP, High Flux, Kool Mµ®, and XFLUX® Powder Cores in sizes 33 mm OD (548 size) through 133 mm OD (337 size).
Cores cut in half
Cores cut with .8 mm and 1.0 mm blades.
slots from .6 mm to 2 mm with an anticipated tolerance of +/- 0.25 mm in sizes 548 through 337.
Cutting and slotting done on a best effort basis.
Chips and flaking may occur at cut
Oxidation may occur at cut
Leadtime: Standard leadtime for cores + 3 weeks to cut/slot cores.
Send us your specifications today to firstname.lastname@example.org! We’ll be happy to review them.
XFLUX E Core and Toroid News (7/31/2015)
Magnetics' XFLUX E-Core Datasheets Updated to Include 'Typical DC Bias Performance!
Search for Datasheet
Magnetics' XFLUX Toroids - Two New Sizes Now Available in 26µ!
XFLUX® Blocks (4/27/2015)
Magnetics now has XFLUX Blocks available in 50x30 mm (00X5030Bxxx), 60x30 mm (00X6030Bxxx), 70x30 mm (00X7030Bxxx) and 80x30 mm (00X8030Bxxx) and in 26, 40 and 60 permeabilities.
XFLUX cores offer an economical high saturation (1.6 Tesla) solution for use in low and medium frequency inductors and chokes. The high saturation is advantageous in applications where inductance uner load is critical such as inverters for renewable energy and Uninterruptable Power Supplies (UPS).
XFLUX distributed air gap cores are made from 6.5% silicon iron powder. It is a true high temperature material, with no thermal aging. A comparison chart with other materials is below:
Many applications require a custom assembly or even a custom core. The material properties of XFLUX®, and the flexibility of these geometries make the core ideal for custom assembly.
Discrete air gaps between XFLUX blocks are not generally needed because the air gap is inherent in the material. At the same time, extremely smooth mating surfaces (such as are employed with ferrites) are not required because the small incidental gap between blocks does not add appreciable extra gap and does not reduce inductance significantly.
The adhesives used for assembling blocks generally need to be thicker than those commonly used for ferrite assemblies, since the
XFLUX surface is rougher and more porous. Cores may require a double application of adhesive to allow for the porosity in the surface of the XFLUX blocks.
To view part detail information and datasheets: 00X5030BXXX,00X6030BXXX, 00X7030BXXX, 00X8030BXXX
View Magnetics XFLUX cores bulletin.
Large Kool Mµ E Cores (4/17/2015)
Magnetics now offers 80x24 (00K8024EXXX) and 80x44 mm (00K8044EXXX) Kool Mµ E cores in 14µ, 26µ, 40µ and 60µ. Also available in 14µ, 26µ, 40µ and 60µ is the 114xXX mm E450 Kool Mµ E Core (00K114LEXXX). The E450 has 3.7 times greater overall volume than the E80.
Ideal for high current inductors, large Kool Mμ geometries offer all the advantages of Kool Mμ material, low core loss, excellent performance over temperature, near zero magnetostriction and soft saturation. Typical examples of high current inductors are Uninterruptible Power Supply (including transformerless UPS), large PFC chokes, traction and inverters for renewable energy (solar/wind/fuel cell conversion). The most critical parameter of a switching regulator inductor material is its ability to provide inductance, or permeability, under DC bias. The distributed air gap of Kool Mμ results in a soft inductance versus DC Bias curve. In most applications, this swinging inductance is desirable since it improves efficiency, decreases the volume needed and accommodates a wide operating range. With a fixed current requirement, the soft inductance versus DC bias curve provides added protection against overload conditions.
View part detail information and datasheets: 00K8024EXXX, 00K8044EXXX, 00K114LEXXX
View Magnetics Large Kool Mµ Shapes Bulletin
Contact Magnetics for delivery information.
New XFLUX® Cores Bulletin (3/11/2015)
Magnetics updated XFLUX Cores Bulletin is now available in printed and pdf versions. Magnetics’ XFLUX distributed air gap cores are made from 6.5% silicon iron powder and offer lower losses than powdered iron cores and superior DC bias performance. The soft saturation of XFLUX material offers an advantage over ferrite cores. XFLUX cores are ideal for low and medium frequency chokes when inductance at peak load is critical.
Now available: Toroids in 26µ and 60µ, E Cores in 26µ, 40µ and 60µ, Blocks in 26µ, 40µ and 60µ.
Material and shape curves and dimensions have been updated to reflect current test results.
XFLUX® E Cores Now Available (2/19/2015)
MAGNETICS' XFLUX E Core line has been expanded to include 26µ, 40µ and 60µ parts in sizes:
00X4020E0xx 40x20 mm
00X4022E0xx 40x22 mm
00X4317E0xx 43x17 mm
00X5528E0xx 55x28 mm
00X5530E0xx 55x30 mm
00X6527E0xx 65x27 mm
00X7228E0xx 72x28 mm
00X8020E0xx 80x20 mm
00X8044E0xx 80x44 mm
Contact Magnetics Sales for delivery information.
New Powder Core Catalog (1/26/2015)
Magnetics 2015 Powder Core Catalog has been published. This issue has a more user friendly flow, Kool Mµ E Cores, U Cores and Blocks are included in the Core Locator & Unit Pack Quantity section. Curves and formulas have been updated, 26µ XFLUX toroid curves have been added. New sizes have been added to the catalog.
The catalog is available in printed and pdf versions and as an e-catalog.
Hong Kong Distribution Center Relocation (8/14/2014)
Magnetics' Hong Kong Distribution Center relocated to a new facility in early August. The new facility is located at Unit A on 5th Floor of Olympic Godown, No. 8 Sze Shan Street, Yau Tong, Kowloon, Hong Kong.
Magnetics is now shipping from this new location.
Magnetics appreciates your cooperation and patience in this transition.